Punched zinc-aluminium electrodes for efficient treatment of soap wastewater

Original scientific paper

Authors

  • Vijayakumar Hanumantha Naik Department of Civil Engineering, University BDT College of Engineering, Davangere 577004, Karnataka, India https://orcid.org/0000-0001-8006-6066
  • Mahesh Kumar Chitrahalli Lingaraju Department of Civil Engineering, Nitte Meenakshi Institute of Technology, Nitte (Deemed to be University), Bengaluru 560064, Karnataka, India https://orcid.org/0000-0002-0662-8398
  • Ravindranath Chandrasekhar Department of Civil Engineering, Dayanandasagar College of Engineering, Bangalore 560111, Karnataka, India https://orcid.org/0000-0002-0605-7361
  • Praveen Naik Department of Chemistry, Nitte Meenakshi Institute of Technology, Nitte (Deemed to be University), Bengaluru 560064, Karnataka, India https://orcid.org/0000-0001-5627-0040

DOI:

https://doi.org/10.5599/jese.3607

Keywords:

Pollutant removal, electrocoagulation, response surface methodology, Box-Behnken design, chemical oxygen demand, turbidity

Abstract

This study investigates the efficiency of the electrocoagulation process using punched zinc and aluminium electrodes for the treatment of soap and detergent wastewater. Although the industry generates relatively small volumes of effluent during production, significant environmental concerns arise from its widespread domestic and industrial discharge. The objective was to optimize key operational parameters for maximum chemical oxygen demand (COD) and turbidity removal. Experimental design was carried out using response surface methodology with a Box-Behnken design to evaluate the effects of voltage, electrolysis time, and electrode distance. Optimal conditions were identified at 30 V, 60 min electrolysis time, and 2 cm electrode spacing, achieving removal efficiencies of 87.22 % for COD and 85.7 % for turbidity. Statistical analysis using ANOVA confirmed the reliability of the quadratic model, showing strong agreement between predicted and experimental results. The findings demonstrate that punched electrodes significantly enhance EC performance, and further development of advanced electrode materials could improve treatment efficiency.

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Published

13-11-2026

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Section

Electrochemical Engineering

How to Cite

Punched zinc-aluminium electrodes for efficient treatment of soap wastewater: Original scientific paper. (2026). Journal of Electrochemical Science and Engineering, 16, Article 3607. https://doi.org/10.5599/jese.3607

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