Zirconia based hydrophobic coatings exhibiting excellent durability for versatile use
Review paper
DOI:
https://doi.org/10.5599/jese.2259Keywords:
Zirconium oxid, surface modification, coating methods, superhydrophobic coatingsAbstract
Understanding how to manage the hydrophilicity and hydrophobicity of a surface has been the focus of a lot of research in recent years. The surface's energy often controls its hydrophobic state. There are numerous techniques to realize a change in the surface energy. Smart nano-based materials are being used to create super hydrophobic coatings that will serve as layers of defence against mechanical abrasion, corrosion, and fouling agents on the surface of metallic components. These coatings, which have recently gained popularity, have shown to be excellent choices for protecting steel pipelines. The recently created super hydrophobic coatings for glass surfaces, papers, cotton, steel pipes, etc., are examined in-depth and critically in this review study, emphasizing their use in different industries. It explains how to create super hydrophobic coatings on glass substrates using various techniques and the most recent research results on various coating production techniques. An in-depth discussion is also given to the recent applications of these created super hydrophobic coatings for treatments, including anti-bio fouling, dicing, and corrosion prevention over the past five years. According to the literature, spraying is the most adaptable and popular technique for creating super hydrophobic coatings for any substrate.
Downloads
References
G. Frommeyer, G. Wassermann, Anomalous properties of in situ-produced silver copper composite wires I. Electrical conductivity, Physica Status Solidi 27 (1975) 99-105. https://doi.org/10.1002/pssa.2210270112
H. Ibrahim, A. R. Jahadakbar, A. Dehghan, N. S. Moghaddam, A. Amerinatanzi, M. Elahinia, In vitro corrosion assessment of additively manufactured porous NiTi structures for bone fixation applications, Metals 8 (2018) 164. https://doi.org/10.3390/met8030164
S. Mirzababaei, P. Filip, Impact of humidity on wear of automotive friction materials, Wear 376 (2017) 717-726. https://doi.org/10.1016/j.wear.2017.02.020
B. Bhushan, B. K. Gupta, Handbook of Tribology: Materials, coatings, and surface treatments. United States, 1991. https://www.osti.gov/biblio/441774
A. Dehghanghadikolaei, B. Mohammadian, N. Namdari, B. Fotovvatiet, Abrasive machining techniques for biomedical device applications, Journal of Material Science 5(1) (2018) 555654. https://juniperpublishers.com/jojms/pdf/JOJMS.MS.ID.555654.pdf
L. J. Casarett, M. O. Amdur, C. D. Klaassen, J. Doull (Editor) Casarett and Doull's Toxicology: The Basic Science of Poisons, 5th Edition. McGraw-Hill, New York, USA, 1996. ISBN 978-0071054768
M. R. Thakare, J. A. Wharton, R. J. K. Wood, C. Menger, Exposure effects of alkaline drilling fluid on the microscale abrasion-corrosion of WC-based hard metals, Wear 263 (2007) 125-136. https://doi.org/10.1016/j.wear.2006.12.047
J. T. DeMasi-Marcin, D. K. Gupta, Protective coatings in the gas turbine engine, Surface and Coatings Technology 68 (1994) 1-9. https://doi.org/10.1016/0257-8972(94)90129-5
R. K. Annavarapu, S. Kim, M. Wang, A. J. Hart, H. Sojoudi, Explaining evaporation-triggered wetting transition using local force balance model and contact line-fraction, Scientific Reports 9 (2019) 405. https://doi.org/10.1038/s41598-018-37093-6
N. Gao, Y. Yan, Modeling superhydrophobic contact angles and wetting transition,Journal of Bionic Engineering 6 (2009) 335-340. https://doi.org/10.1016/S1672-6529(08)60135-3
N. Kumar, V. K. Choubey, Comparative evaluation of oxidation resistance of detonation gun-sprayed Al2O3-40% TiO2 coating on nickel-based super alloys at 800 °C and 900 °C, High Temperature Corrosion of Materials 99 (2023) 359-373. https://doi.org/10.1007/s11085-023-10157-3
N. Kumar, V. K. Choubey, Effect of WC-Co and 86WC-10Co-4Cr coatings on type-II hot corrosion behavior & microstructure characteristics at 650 °C, Surface and Coatings Technology 469 (2023) 129812. https://doi.org/10.1016/j.surfcoat.2023.129812
K. K. Gleason, Overview of chemically vapor deposited (CVD) polymers, CVD Polymers: Fabrication of Organic Surfaces and Devices (2015) 1-11. https://doi.org/10.1002/9783527690275.ch1
N. Kumar, V. K. Choubey, Recent trends in coating processes on various AISI steel substrates, Journal of Materials Science 59 (2023) 1-28. https://doi.org/10.1007/s10853-023-09239-z
N. Kumar, V. K. Choubey, Experimental investigation on hot corrosion, oxidation and microstructure of WC based cermet HVOF coating, High Temperature Corrosion of Materials 101 (2023) 1-20. https://doi.org/10.1007/s11085-023-10179-x
Y. Li, D. Mann, M. Rolandi, W. Kim, A. Ural, S. Hung, A. Javey, J. Cao, D. Wang, E. Yenilmez, Q. Wang, J. F. Gibbons,Y . Nishi, H. Dai, Preferential growth of semiconducting single-walled carbon nanotubes by a plasma enhanced CVD method, Nano Letters 4 (2004) 317-321. https://doi.org/10.1021/nl035097c
B. Fotovvati, A. Dehghanghadikolaei, N. Namdari, Laser-Assisted coating techniques and surface modifications: A short review, Particulate Science and Technology 39 (2021) 738-747. https://doi.org/10.1080/02726351.2020.1812778
B. Fotovvati, S. F. Wayne, G. Lewis, E. Asadi, A review on melt-pool characteristics in laser welding of metals, Advances in Materials Science and Engineering 2018 (2018) 4920718. https://doi.org/10.1155/2018/4920718
A. Dehghanghadikolaei, J. Ansary, R. Ghoreishi, Sol-gel process applications: A mini-review, Proceedings of the Nature Research Society 2 (2018) 02008-02029. https://doi.org/10.11605/j.pnrs.201802008
L. Pawlowski, The science and engineering of thermal spray coatings. John Wiley & Sons, West Sussex, England, 2008, p.85.
R. J. Davis, ed. Handbook of Thermal Spray Technology. ASM international, 2004.
A. Rabiei, D. R. Mumm, J. W. Hutchinson, R. Schweinfest, M. Ruhle, A. G. Evans, Microstructure, deformation and cracking characteristics of thermal spray ferrous coatings, Materials Science and Engineering 269 (1999) 152-165. https://doi.org/10.1016/S0921-5093(99)00132-X
J. Karthikeyan, C. C. Berndt, J. Tikkanen, S. Reddy, H. Herman, Plasma spray synthesis of nanomaterial powders and deposits, Materials Science and Engineering: 238 (1997) 275-286. https://doi.org/10.1016/S0921-5093(96)10568-2
N. Kumar, V. K. Choubey, Investigation of microstructure and Isothermal oxidation resistance of cermet HVOF coated on AISI316L at 900°C, Results in Surfaces and Interfaces 14 (2024) 100173. https://doi.org/10.1016/j.rsurfi.2023.100173
N. K Mishra, N. Kumar, S. B. Mishra, Hot Corrosion Behaviour of Detonation Gun Sprayed Al2O3-40TiO2 Coating on Nickel Based Superalloys at 900° C, Indian Journal of Materials Science 2014 (2014) 453607. https://doi.org/10.1155/2014/453607
E. Petrovicova, L. S. Schadler, Thermal spraying of polymers, International Materials Review 47 (2002) 169-190. https://doi.org/10.1179/095066002225006566
S. K. Nemani, R.K. Annavarapu, B. Mohammadian, A. Raiyan, J. Heil, M. A. Haque, A. Abdelaal, H. Sojoudi, Surface modification of polymers: methods and applications, Advanced Materials Interfaces 5 (2018) 1801247. https://doi.org/10.1002/admi.201801247
L. C. Betancourt-Dougherty, R. W. Smith, Effects of load and sliding speed on the wear behavior of plasma sprayed TiCNiCrBSi coatings, Wear 217 (1998) 147-154. https://doi.org/10.1016/S0043-1648(97)00212-3
N. P. Padture, M.Gell, E. H. Jordan, Thermal barrier coatings for gas-turbine engine applications, Science 296 (2002) 280-284. https://doi.org/10.1126/science.1068609
V. K. Champagne, The cold materials spray deposition process,Woodhead Publishing Series in Metals and Surface Engineering 5 (2007). https://doi.org/10.1533/9781845693787
C. J. Li, H. T. Wang, Q. Zhang, G. J. Yang, W. Y. Li, H. L.Liao, Influence of spray materials and their surface oxidation on the critical velocity in cold spraying, Journal of Thermal Spray Technology 19 (2010) 95-101. https://doi.org/10.1007/s11666-009-9427-x
W. Y. Li, H. Liao, C. J. Li, H.S.Bang, C. Coddet, Numerical simulation of deformation behavior of Al particles impacting on Al substrate and effect of surface oxide films on interfacial bonding in cold spraying, Applied Surface Science 253 (2007) 5084-509. https://doi.org/10.1016/j.apsusc.2006.11.020
Y. C. Tsui, C. Doyle, T. W. Clyne, Plasma sprayed hydroxyapatite coatings on titanium substrates Part 1: Mechanical properties and residual stress levels, Biomaterials 19 (1998) 2015-2029. https://doi.org/10.1016/S0142-9612(98)00103-3
T. Schmidt, H. Assadi, F. Gartner, H. Richter, T.Stoltenhoff, H.Kreye, T.Klassen, From particle acceleration to impact and bonding in cold spraying, Journal of Thermal Spray Technology 18 (2009) 794-808. https://doi.org/10.1007/s11666-009-9357-7
J. Kawakita, H. Katanoda, M. Watanabe, K. Yokoyama, S. Kuroda, Warm Spraying: An improved spray process to deposit novel coatings, Surface and Coatings Technology 202 (2008) 4369-4373. https://doi.org/10.1016/j.surfcoat.2008.04.011
I. Gedzevicius, A.V. Valiulis, Analysis of wire arc spraying process variables on coatings properties, Journal of Materials Processing Technology 175 (2006) 206-211. https://doi.org/10.1016/j.jmatprotec.2005.04.019
J. Kawakita, N. Maruyama, S. Kuroda, S. Hiromoto, A. Yamamoto, Fabrication and mechanical properties of composite structure by warm spraying of Zr-base metallic glass, Materials Transactions 49 (2008) 317-323. https://doi.org/10.2320/matertrans.T-MRA2007882
Y. C. Tsui, C. Doyle, T. W. Clyne, Plasma sprayed hydroxyapatite coatings on titanium substrates Part 2: optimisation of coating, Biomaterials 19 (1998) 2031-2043. https://doi.org/10.1016/S0142-9612(98)00104-5
K. H. Kim, M. Watanabe, J. Kawakita, S. Kuroda, Grain refinement in a single titanium powder particle impacted at high velocity, Scripta Materialia 59 (2008) 768-771. https://doi.org/10.1016/j.scriptamat.2008.06.020
P. Chivavibul, M. Watanabe, S. Kuroda, J. Kawakita, M. Komatsu, K. Sato, J. Kitamura, Development of WC-Co coatings deposited by warm spray process, Journal of Thermal Spray Technology 17 (2008) 750-756. https://doi.org/10.1007/s11666-008-9271-4
P. Skarvelis, G. D. Papadimitriou, Plasma transferred arc composite coatings with self lubricating properties, based on Fe and Ti sulfides: Microstructure and tribological behavior, Surface and Coatings Technology 203 (2009) 1384-1394. https://doi.org/10.1016/j.surfcoat.2008.11.010
T. Watanabe, T. Sato, A. Nezu, Electrode phenomena investigation of wire arc spraying for preparation of Ti-Al intermetallic compounds, Thin Solid Films 407 (2002) 98-103. https://doi.org/10.1016/S0040-6090(02)00019-6
H. Sojoudi, S. Kim, H. Zhao, R.K. Annavarapu, D. Mariappan, A. J. Hart, G. H. McKinley, K. K. Gleason, Stable wettability control of nanoporous microstructures by iCVD coating of carbon nanotubes, ACS Applied Materials & Interfaces 9 (2017) 43287-43299. https://doi.org/10.1021/acsami.7b13713
S. K. Nemani, H. Sojoudi, Barrier performance of CVD graphene films using a facile P3HT thin film optical transmission test, Journal of Nanomaterials 2018 (2018) 681432. https://doi.org/10.1155/2018/9681432
A. Joukar, J. Mehta, D. Marks, V. K. Goel, Lumbar-sacral destruction fixation biomechanics: a finite element study, The Spine Journal 17 (2017) S335. https://doi.org/10.1016/j.spinee.2017.10.062
A. Moridi, S. M. Hassani-Gangaraj ,M. Guagliano, M. Dao, Cold spray coating: review of material systems and future perspectives, Surface Engineering 30 (2014) 369-395. https://doi.org/10.1179/1743294414Y.0000000270
A. Sabard, H. L. de Villiers Lovelock, T. Hussain, Microstructural evolution in solution heat treatment of gas-atomized Al alloy (7075) powder for cold spray, Journal of Thermal Spray Technology 27 (2018) 145-158. https://doi.org/10.1007/s11666-017-0662-2
S. W. Dean, J. K. Potte, R. A. Yetter, T. J. Eden, V. K. Champegne, M. Trexler, Energetic intermetallic materials formed by cold spray, Intermetallics 43 (2013) 121-130. https://doi.org/10.1016/j.intermet.2013.07.019
W. Bao, Z. Deng, S. Zhang, Z. Ji, H. Zhang, Next-generation composite coating system: nanocoating, Frontiers in Materials 6 (2019) 456324. https://doi.org/10.3389/fmats.2019.00072
Q. Zhu, M. H. Chua, P. J. Ong, J. J. C. Lee, K. L. O. Chin, S. Wang, D. Kai, R. Ji, J. Kong, Z. Dong, J. Xu, X. J. Loh, Recent advances in nanotechnology-based functional coatings for the built environment, Materials Today Advances 15 (2022) 100270. https://doi.org/10.1016/j.mtadv.2022.100270
Y. Bai, H. Zhang, Y. Shao, H. Zhang, J. Zhu, Recent progresses of superhydrophobic coatings in different application fields: An overview, Coatings 11 (2021) 116. https://doi.org/10.3390/coatings11020116
I. Das, G. De, Zirconia based superhydrophobic coatings on cotton fabrics exhibiting excellent durability for versatile use, Scientific Reports 5 (2015) 18503. https://doi.org/10.1038/srep18503
S. Venkataraj, J. Geurts, H. Weis, O. Kappertz, W. K. Njoroge, R. Jayavel, M. Wuttig, Structural and optical properties of thin lead oxide films produced by reactive direct current magnetron sputtering, Journal of Vacuum Science & Technology A 19 (2001) 2870-2878. https://doi.org/10.1116/1.1410948
P. Gao,L. J. Meng, M. P. dos Santos, V. Teixeira, M. Andritschky, Characterisation of ZrO2 films prepared by RF reactive sputtering at different O2 concentrations in the sputtering gases, Vacuum 56 (2000) 143-148. https://doi.org/10.1016/S0042-207X(99)00199-2
C. M. Lopez, N. A. Suvorova, E. A. Irene, A. A. Suvorova, M. Saunders, ZrO2 film interfaces with Si and SiO2, Journal of Applied Physics 98 (2005) 033506. https://doi.org/10.1063/1.1994938
H. H. Zhang, C. Y. Ma, Q. Y. Zhang, Scaling behavior and structure transition of ZrO2 films deposited by RF magnetron sputtering, Vacuum 83 (2009) 1311-1316. https://doi.org/10.1016/j.vacuum.2009.04.041
K. Khojier, H. Savaloni, F. Jafari, Structural, electrical, and decorative properties of sputtered zirconium thin films during post-annealing process, Journal of Theoretical and Applied Physics 7 (2013) 55. http://www.jtaphys.com/content/7/1/55
S. G. Wu, H. Y. Zhang, G. L. Tian, Z. L. Xia, J. D. Shao, Z. X. Fan, Y2O3 stabilized ZrO2 thin films deposited by electron-beam evaporation: Optical properties, structure and residual stresses, Vacuum 83 (2008) 366-371. https://doi.org/10.1016/j.apsusc.2006.02.044
M. Matsuoka, S. Isotani, J. F. D. Chubaci, S. Miyake, Y. Setsuhara, K. Ogata, N. Kuratani, Influence of ion energy and arrival rate on x-ray crystallographic properties of thin ZrOx films prepared on Si (111) substrate by ion-beam assisted deposition, Journal of Applied Physics 88 (2000) 3773-3775. https://doi.org/10.1063/1.1286108
W. J. Qi, R. Nieh, H. H. Lee, L. Kang , Y. Jeon , J. C. Lee, Electrical and reliability characteristics of ZrO2 deposited directly on Si for gate dielectric application, Applied Physics Letters 77 (2000) 3269-3271. https://doi.org/10.1063/1.1326482
S. W. Nam, J. H. Yoo, H. Y. Kim, S. K. Kang, D. H. Ko, C. W. Yang, H. J. Lee, M. H. Cho, J. H. Ku, Study of ZrO2 thin films for gate oxide applications, Journal of Vacuum Science & Technology A 19 (2001)172-1724. https://doi.org/10.1116/1.1351802
J. Koo, Y. Kim, H. Jeon, ZrO2 Gate Dielectric Deposited by Plasma-Enhanced Atomic Layer Deposition Method, Japanese Journal of Applied Physics 41 (2002) 3043. https://doi.org/10.1143/JJAP.41.3043
T. Suntola, Atomic Layer Epitaxy, Thin Solid Films 216 (1992) 84-89. https://doi.org/10.1016/0040-6090(92)90874-B
R. G. Gordon, J. Becker, D. Hausmann, S. Suh, Vapor deposition of metal oxides and silicates: Possible gate insulators for future microelectronics, Chemistry of Materials 13 (2001) 2463-2464. https://doi.org/10.1021/cm010145k
J. Gottmann, E. W. Kreutz, Pulsed laser deposition of alumina and zirconia thin films on polymers and glass as optical and protective coatings, Surface and Coatings Technology 116 (1999) 1189-1194. https://doi.org/10.1016/S0257-8972(99)00191-7
D. A. Neumayer, E. Cartier, Materials characterization of ZrO2-SiO2 and HfO2-SiO2 binary oxides deposited by chemical solution deposition, Journal of Applied Physics 90 (2001) 1801-1808. https://doi.org/10.1063/1.1382851
S. Manakasettharn, T .H. Hsu, G. Myhre, S. Pau, J. A. Taylor, T. Krupenkin, Transparent and superhydrophobic Ta2O5 nanostructured thin films, Optical Materials Express 2(2) (2012) 214-221. https://doi.org/10.1364/OME.2.000214
D. Tulli, P. Mazumder, D. Infante, A. Carrilero, V. Pruneri, Superhydrophobic sputtered Al2O3 coating films with high transparencym, 2013 Conference on Lasers & Electro-Optics Europe & International Quantum Electronics Conference CLEO EUROPE/EQEC. IEEE,2013 1-1. https://doi.org/10.1109/CLEOE-IQEC.2013.6800938
Downloads
Published
How to Cite
Issue
Section
License
Articles are published under the terms and conditions of the
Creative Commons Attribution license 4.0 International.