Machinability behavior of human implant materials
Original scientific paper
DOI:
https://doi.org/10.5599/jese.1514Keywords:
Titanium, roughness, material removal rate, wearAbstract
In this day and age, engineered materials are making significant strides in their application in the biomedical sector. Human implants have piqued the interest of material and metallurgy researchers due to their unique properties. Machining the materials into implants customized for individual patients has been the standard practice nowadays. To contribute further to the same area, the current research work aims to investigate the machinability of T-L107.12 (a titanium-based human implant) using a non-traditional method called wire electrical discharge machining (WEDM). The machinability of the machining process has been evaluated based on the material removal rate using a roughness meter and the atomic force microscope. The further impact of the machining parameters on the output responses was analyzed based on the statistical analysis.
Downloads
References
D. D. Kiradzhiyska, R. D. Mantcheva, Overview of Biocompatible materials and their use in medicine, Folia Medica 61 (2019) 34-40. https://doi.org/10.2478/folmed-2018-0038
K. A. Hing, Bone repair in the twenty-first century: biology, chemistry or engineering? Philosophical Transactions of the Royal Society A 362 (2004) 2821-2850 https://doi.org/10.1098/rsta.2004.1466
M. Saini, Implant biomaterials, World Journal of Clinical Cases 3 (2015) 52. https://doi.org/10.12998/wjcc.v3.i1.52
C. Prakash, H. K. Kansal, B. Pabla, S. Puri, A. Aggarwal, Electric discharge machining - A potential choice for surface modification of metallic implants for orthopedic applications, Proceedings of the Institution of Mechanical Engineers B 230 (2016) 331-353. https://doi.org/10.1177/0954405415579113
C. Prakash, S. Singh, C. Pruncu, V. Mishra, G. Królczyk, D. Pimenov, A. Pramanik, Surface Modification of Ti-6Al-4V Alloy by Electrical Discharge Coating Process Using Partially Sintered Ti-Nb Electrode, Materials 12 (2019) 1006. https://doi.org/10.3390/ma12071006
S. Pradhan, S. Singh, C. Prakash, G. Królczyk, A. Pramanik, C.I. Pruncu, Investigation of machining characteristics of hard-to machine Ti-6Al-4V-ELI alloy for biomedical applications, Journal of Materials Research and Technology 8 (2019) 4849-4862 https://doi.org/10.1016/j.jmrt.2019.08.033
C. Prakash, H. K. Kansal, B. S. Pabla, S. Puri, Powder Mixed Electric Discharge Machining: An Innovative Surface Modification Technique to Enhance Fatigue Performance and Bioactivity of β-Ti Implant for Orthopedics Application, Journal of Computing and Information Science in Engineering 16(4) (2016) 041006. https://doi.org/10.1115/1.4033901
A. Mandal , A. R. Dixit, A. Kumar Das, N. Mandal, Modeling and Optimization of Machining Nimonic C-263 Super Alloy Using Modeling and Optimization of Machining Nimonic C-263 Superalloy using Multicut Strategy in WEDM, Materials and Manufacturing Processes 31(7) (2015) 860-868. https://doi.org/10.1080/10426914.2015.1048462
C. D. J. Barras, K. A. Myers, Nitinol - Its Use in Vascular Surgery and Other Applications, European Journal of Vascular and Endovascular Surgery 19 (2000) 564-569. https://doi.org/10.1053/ejvs.2000.1111s
C. Liu, Z. Ren, Y. Xu, S. Pang, X. Zhao, Y. Zhao, Biodegradable Magnesium Alloys Developed as Bone Repair Materials, Scanning 2018 (2018) 9216314. https://doi.org/10.1155/2018/9216314
Y. Ikada, Challenges in tissue engineering, Journal of The Royal Society Interface 3 (2006) 589-601. https://doi.org/10.1098/rsif.2006.0124
S. Al-Himdani, Z. M. Jessop, A. Al-Sabah, E. Combellack, A. Ibrahim, S. H. Doak, A. M. Hart, C. W. Archer, C. A. Thornton, I. S. Whitaker, Tissue-Engineered Solutions in Plastic and Reconstructive Surgery: Principles and Practice, Frontiers in Surgery 4 (2017) 4. https://doi.org/10.3389/fsurg.2017.00004
S. P. Pilipchuk, A. B. Plonka, A. Monje, A. D. Taut, A. Lanis, B. Kang, W. V. Giannobile, Tissue engineering for bone regeneration and osseointegration in the oral cavity, Dental Materials 31 (2015) 317-338. https://doi.org/10.1016/j.dental.2015.01.006
J. M. Kanczler, J. A. Wells, D. M. R. Gibbs, K. M. Marshall, D. K. O. Tang, R. O. C. Oreffo, Bone tissue engineering and bone regeneration, in Principles of Tissue Engineering, R. Lanza, R. Langer, J. R. Vacanti, A. Atala, Eds., Elsevier, 2020, 917-935. https://doi.org/10.1016/B978-0-12-818422-6.00052-6
K. Moghadasi, M. S. Mohd Isa, M. A. Ariffin, M. Z. Mohd Jamil, S. Raja, B. Wu, M. Yamani, M. R. Bin Muhamad, F. Yusof, M. F. Jamaludin, M.S . bin Ab Karim, B. Binti Abdul Razak, N. bin Yusoff, A review on biomedical implant materials and the effect of friction stir based techniques on their mechanical and tribological properties, Journal of Materials Research and Technology 17 (2022) 1054-1121. https://doi.org/10.1016/j.jmrt.2022.01.050
R. Davis, A. Singh, M. J. Jackson, R. T. Coelho, D. Prakash, C. P. Charalambous, W. Ahmed, L. R. R. da Silva, A. A. Lawrence, A comprehensive review on metallic implant biomaterials and their subtractive manufacturing, The International Journal of Advanced Manufacturing Technology 120 (2022) 1473-1530. https://doi.org/10.1007/s00170-022-08770-8
J. Singh, J. P. Singh, Performance analysis of erosion resistant Mo2C reinforced WC-CoCr coating for pump impeller with Taguchi’s method, Industrial Lubrication and Tribology 74 (2022) 431-441. https://doi.org/10.1108/ILT-05-2020-0155
J. Singh, S. K. Mohapatra, S. Kumar, Performance analysis of pump materials employed in bottom ash slurry erosion conditions, Jurnal Tribologi 30 (2021) 73-89. https://jurnaltribologi.mytribos.org/v30/JT-30-73-89.pdf
J. Singh, J. P. Singh, Numerical Analysis on Solid Particle Erosion in Elbow of a Slurry Conveying Circuit, Journal of Pipeline Systems Engineering and Practice 12 (2021) 04020070. https://doi.org/10.1061/(asce)ps.1949-1204.0000518
J. Singh, A review on mechanisms and testing of wear in slurry pumps, pipeline circuits and hydraulic turbines, Journal of Tribology 143 (2021) 0900801. https://doi.org/10.1115/1.4050977
J. Singh, Wear performance analysis and characterization of HVOF deposited Ni-20Cr2O3, Ni-30Al2O3, and Al2O3-13TiO2 coatings, Applied Surface Science Advances 6 (2021) 100161. https://doi.org/10.1016/j.apsadv.2021.100161
J. Singh, Slurry erosion performance analysis and characterization of high-velocity oxy-fuel sprayed Ni and Co hardsurfacing alloy coatings, Journal of King Saud University - Engineering Sciences (2021). https://doi.org/10.1016/j.jksues.2021.06.009
J. Singh, S. Kumar, S. K. Mohapatra, Study on Solid Particle Erosion of Pump Materials by Fly Ash Slurry using Taguchi’s Orthogonal Array, Tribologia - Finnish Journal of Tribology 38 (2021) 31-38. https://doi.org/10.30678/fjt.97530
J. Singh, Tribo-performance analysis of HVOF sprayed 86WC-10Co4Cr and Ni-Cr2O3 on AISI 316L steel using DOE-ANN methodology, Industrial Lubrication and Tribology 73 (2021) 727-735. https://doi.org/10.1108/ILT-04-2020-0147
J. Singh, S. Singh, Neural network prediction of slurry erosion of heavy-duty pump impeller/casing materials 18Cr-8Ni, 16Cr-10Ni-2Mo, super duplex 24Cr-6Ni-3Mo-N, and grey cast iron, Wear 476 (2021) 203741. https://doi.org/10.1016/j.wear.2021.203741
J. Singh, Application of Thermal Spray Coatings for Protection against Erosion, Abrasion, and Corrosion in Hydropower Plants and Offshore Industry, in Thermal Spray Coatings, L. Thakur, H. Vasudev, Eds., Taylor and Francis Inc. CRC Press, Florida, 2021, 243-284. https://doi.org/10.1201/9781003213185-10
J. Singh, S. Singh, J. Pal Singh, Investigation on wall thickness reduction of hydropower pipeline underwent to erosion-corrosion process, Engineering Failure Analysis 127 (2021) 105504. https://doi.org/10.1016/j.engfailanal.2021.105504
H. Vasudev, L. Thakur, H. Singh, A. Bansal, A study on processing and hot corrosion behaviour of HVOF sprayed Inconel718-nano Al2O3 coatings, Materials Today Communications 25 (2020) 101626. https://doi.org/10.1016/j.mtcomm.2020.101626
H. Vasudev, L. Thakur, H. Singh, A. Bansal, An investigation on oxidation behaviour of high velocity oxy-fuel sprayed Inconel718-Al2O3 composite coatings, Surface and Coatings Technology 393 (2020) 125770. https://doi.org/10.1016/j.surfcoat.2020.125770
H. Vasudev, G. Singh, A. Bansal, S. Vardhan, L. Thakur, Microwave heating and its applications in surface engineering, Materials Research Express 6 (2019) 102001. https://doi.org/10.1088/2053-1591/ab3674
G. Singh, H. Vasudev, A. Bansal, S. Vardhan, S. Sharma, Microwave cladding of Inconel-625 on mild steel substrate for corrosion protection, Materials Research Express 7(2) (2020) 026512. https://doi.org/10.1088/2053-1591/ab6fa3
H. Vasudev, L. Thakur, H. Singh, A. Bansal, Mechanical and microstructural behaviour of wear resistant coatings on cast iron lathe machine beds and slides, Kovove Materialy 56(1) (2018) 55-63. https://doi.org/10.4149/km2018-1-55
G. Prashar, H. Vasudev, Á. S. A. Gra, Structure - Property Correlation of Plasma-Sprayed Inconel625- Al2O3 Bimodal Composite Coatings for High-Temperature Oxidation Protection, Journal of Thermal Spray Technology (2022). https://doi.org/10.1007/s11666-022-01466-1
H. Vasudev, G. Prashar, L. Thakur, A. Bansal, electrochemical corrosion behavior and microstructural characterization of HVOF sprayed inconel718-Al2O3 composite coatings, Surface Review and Letters 29 (2022) 2250017. https://doi.org/10.1142/S0218625X22500172
P. Singh, A. Bansal, H. Vasudev, In situ surface modification of stainless steel with hydroxyapatite using microwave heating, Surface Topography: Metrology and Properties 9 (2021) 35053. https://doi.org/10.1088/2051-672X/ac28a9
V. Dutta, L. Thakur, B. Singh, H. Vasudev, A Study of Erosion - Corrosion Behaviour of Friction Stir-processed Chromium-reinforced NiAl Bronze Composite, Materials 15 (2022) 5401. https://doi.org/doi.org/10.3390/ma15155401
G. Prashar, H. Vasudev, In fl uence of heat treatment on surface properties of HVOF deposited WC and Ni-based powder coatings, Surface Topography: Metrology and Properties 9 (2021) 43002. https://doi.org/10.1088/2051-672X/ac3a52
G. Prashar, H. Vasudev, parameters and heat treatment on the corrosion performance of Ni-based, Surface Review and Letters 29 (2022) 2230001. https://doi.org/10.1142/S0218625X22300015.
C. Prakash, M. S. Uddin, Surface modification of β-phase Ti implant by hydroaxyapatite mixed electric discharge machining to enhance the corrosion resistance and in-vitro bioactivity, Surface and Coatings Technology 326 (2017) 134-145. https://doi.org/10.1016/j.surfcoat.2017.07.040
S. Pradhan, S. Singh, C. Prakash, G. Królczyk, A. Pramanik, C. I. Pruncu, Investigation of machining characteristics of hard-to-machine Ti-6Al-4V-ELI alloy for biomedical applications, Journal of Materials Research and Technology 8 (2019) 4849-4862. https://doi.org/10.1016/j.jmrt.2019.08.033
C. Prakash, S. Singh, M. Singh, K. Verma, B. Chaudhary, S. Singh, Multi-objective particle swarm optimization of EDM parameters to deposit HA-coating on biodegradable Mg-alloy, Vacuum 158 (2018) 180-190. https://doi.org/10.1016/j.vacuum.2018.09.050
C. Prakash, S. Singh, B. S. Pabla, M. S. Uddin, Synthesis, characterization, corrosion and bioactivity investigation of nano-HA coating deposited on biodegradable Mg-Zn-Mn alloy, Surface and Coatings Technology 346 (2018) 9-18. https://doi.org/10.1016/j.surfcoat.2018.04.035
C. Prakash, H. K. Kansal, B. S. Pabla, S. Puri, Multi-objective optimization of powder mixed electric discharge machining parameters for fabrication of biocompatible layer on β-Ti alloy using NSGA-II coupled with Taguchi based response surface methodology, Journal of Mechanical Science and Technology 30 (2016) 4195-4204. https://doi.org/10.1007/s12206-016-0831-0
C. Prakash, H.K. Kansal, B.S. Pabla, S. Puri, Processing and Characterization of Novel Biomimetic Nanoporous Bioceramic Surface on β-Ti Implant by Powder Mixed Electric Discharge Machining, Journal of Materials Engineering and Performance 24 (2015) 3622-3633. https://doi.org/10.1007/s11665-015-1619-6
C. Prakash, H. K. Kansal, B. S. Pabla, S. Puri, Experimental investigations in powder mixed electric discharge machining of Ti-35Nb-7Ta-5Zrβ-titanium alloy, Materials and Manufacturing Processes 32 (2017) 274-285. https://doi.org/10.1080/10426914.2016.1198018
P. Singh, H. Vasudev, A. Bansal, Effect of post-heat treatment on the microstructural , mechanical , and bioactivity behavior of the microwave- assisted alumina-reinforced hydroxyapatite cladding, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering (2022) https://doi.org/10.1177/09544089221116168
G. Prashar, H. Vasudev, D. Bhuddhi, Additive manufacturing: expanding 3D printing horizon in industry 4.0, International Journal on Interactive Design and Manufacturing (2022) https://doi.org/10.1007/s12008-022-00956-4
G. Prashar, H. Vasudev, High temperature erosion behavior of plasma sprayed Al2O3 coating on AISI-304 stainless steel, World Journal of Engineering 18 (2020) 760-766. https://doi.org/10.1108/WJE-10-2020-0476
J. Singh, S. Singh, Neural network supported study on erosive wear performance analysis of Y2O3/WC-10Co4Cr HVOF coating, Journal of King Saud University - Engineering Sciences (2022). https://doi.org/10.1016/j.jksues.2021.12.005
J. Singh, S. Kumar, S. K. Mohapatra, An erosion and corrosion study on thermally sprayed WC-Co-Cr powder synergized with Mo2C/Y2O3/ZrO2 feedstock powders, Wear 438-439 (2019) 102751. https://doi.org/10.1016/j.wear.2019.01.082
J. Singh, S. Singh, R. Gill, Applications of biopolymer coatings in biomedical engineering, Journal of Electrochemical Science and Engineering (2022). https://doi.org/10.5599/jese.1460
D. Lacroix, 3 - Biomechanical aspects of bone repair, Elsevier Ltd, 2019. https://doi.org/10.1016/B978-0-08-102451-5.00003-2
S. M. Fathy, M. V. Swain, In-vitro wear of natural tooth surface opposed with zirconia reinforced lithium silicate glass ceramic after accelerated ageing, Dental Materials 34 (2018) 551-559. https://doi.org/10.1016/j.dental.2017.12.010
J. Singh, M. Kumar, S. Kumar, S. K. Mohapatra, Properties of Glass-Fiber Hybrid Composites : A Review Properties of Glass-Fiber Hybrid Composites, Polymer-Plastics Technology and Engineering 56 (2017) 455-469. https://doi.org/10.1080/03602559.2016.1233271
J. Singh, S. Singh, Materials Science and Engineering B A review on Machine learning aspect in physics and mechanics of glasses, Materials Science and Engineering B 284 (2022) 115858. https://doi.org/10.1016/j.mseb.2022.115858
J. Du, Challenges in Molecular Dynamics Simulations ofMulticomponent Oxide Glasses, in Molecular Simulations of Disordered Materials, C. Massobrio, J. Du, M. Bernasconi, P. S. Salmon, Eds., Springer S, Springer International Publishing AG Switzerland, 2015, 157-180. https://doi.org/10.1007/978-3-319-15675-0-7
D. S. Brauer, C. Rüssel, J. Kraft, Solubility of glasses in the system P2O5-CaO-MgO-Na2O-TiO2: Experimental and modeling using artificial neural networks, Journal of Non-Crystalline Solids 353 (2007) 263-270. https://doi.org/10.1016/j.jnoncrysol.2006.12.005
J. Singh, S. Kumar, G. Singh, Taguchi ’ s Approach For Optimization Of Tribo-Resistance Parameters For SS304, Materials Today: Proceedings 5 (2018) 5031-5038. https://doi.org/10.1016/j.matpr.2017.12.081
J. Singh, S. Kumar, S. K. Mohapatra, Optimization of Erosion Wear Influencing Parameters of HVOF Sprayed Pumping Material for Coal-Water Slurry, Materials Today: Proceedings 5 (2018) 23789-23795. https://doi.org/10.1016/j.matpr.2018.10.170
A. Pramanik, A. K. Basak, G. Littlefair, S. Debnath, C. Prakash, M. A. Singh, D. Marla, R. K. Singh, Methods and variables in electrical discharge machining of titanium alloy, Heliyon 6 (2020) e05554. https://doi.org/10.1016/j.heliyon.2020.e05554
H. Vasudev, L. Thakur, H. Singh, A. Bansal, Effect of addition of Al2O3 on the high-temperature solid particle erosion behaviour of HVOF sprayed Inconel-718 coatings, Materials Today Communications 30 (2022) 103017. https://doi.org/10.1016/j.mtcomm.2021.103017
H. Vasudev, L. Thakur, H. Singh, A. Bansal, Erosion behaviour of HVOF sprayed Alloy718-nano Al2O3 composite coatings on grey cast iron at elevated temperature conditions, Surface Topography: Metrology and Properties 9 (2021) 035022. https://doi.org/10.1088/2051-672X/ac1c80
K. P. Maity, M. Choubey, K. P. Maity, M. Choubey, Surface Review and Letters 26(5) (2018) 1830008. https://doi.org/10.1142/S0218625X18300083
H. Bisaria, P. Shandilya, Study on crater depth during material removal in WEDC of Ni ‑ rich nickel - titanium shape memory alloy, Journal of the Brazilian Society of Mechanical Sciences and Engineering 41 (2019) 157. https://doi.org/10.1007/s40430-019-1655-5
H. Vasudev, Electrochemical Corrosion Behavior and Microstructural Characterization of HVOF Sprayed Inconel-718 Coating on Gray Cast Iron, Journal of Failure Analysis and Prevention 21 (2021) 250-260. https://doi.org/10.1007/s11668-020-01057-8
M. Singh, H. Vasudev, R. Kumar, Corrosion and tribological behaviour of bn thin films deposited using magnetron sputtering, International Journal of Surface Engineering and Interdisciplinary Materials Science 9 (2021) 24-39. https://doi.org/10.4018/IJSEIMS.2021070102
G. Prashar, H. Vasudev, Hot corrosion behavior of super alloys, Materials Today: Proceedings 26 (2019) 1131-1135. https://doi.org/10.1016/j.matpr.2020.02.226
A. Mehta, H. Vasudev, S. Singh, Recent developments in the designing of deposition of thermal barrier coatings, Materials Today: Proceedings 26 (2020) 1336-1342. https://doi.org/10.1016/j.matpr.2020.02.271
M. Singh, H. Vasudev, R. Kumar, Microstructural characterization of BN thin films using RF magnetron sputtering method, Materials Today: Proceedings 26 (2020) 2277-2282. https://doi.org/10.1016/j.matpr.2020.02.493
J. Singh, H. Vasudev, S. Singh, Performance of different coating materials against high temperature oxidation in boiler tubes - A review, Materials Today: Proceedings 26 (2020) 972-978. https://doi.org/10.1016/j.matpr.2020.01.156
H. Arora, V. Kumar, C. Prakash, D. Pimenov, M. Singh, H. Vasudev, V. Singh, Analysis of sensitization in austenitic stainless steel-welded joint, Lecture Notes in Mechanical Engineering (2021) 13-23. https://doi.org/10.1007/978-981-15-5151-2_2
G. Prashar, H. Vasudev, Structure-property correlation and high-temperature erosion performance of Inconel625-Al2O3 plasma-sprayed bimodal composite coatings, Surface and Coatings Technology 439 (2022) 128450. https://doi.org/10.1016/j.surfcoat.2022.128450
Downloads
Published
How to Cite
Issue
Section
License
Articles are published under the terms and conditions of the
Creative Commons Attribution license 4.0 International.