Effect of nano yttria-stabilized zirconia on properties of Ni-20Cr composite coatings

Original scientific paper

Authors

  • Sukhjinder Singh Department of Mechanical Engineering, Punjabi University, Patiala, India
  • Khushdeep Goyal Department of Mechanical Engineering, Punjabi University, Patiala, India
  • Rakesh Bhatia Yadavindra Department of Engineering, Punjabi University Guru Kashi Campus, Damdama Sahib, India https://orcid.org/0000-0002-0320-3845

DOI:

https://doi.org/10.5599/jese.1319

Keywords:

Thermal spray coatings, nanocomposites, porosity, hardness, microstructure, oxy-fuel, HVOF
Graphical Abstract

Abstract

In the present work, 5 and 10 wt.% yttria-stabilized zirconia (YSZ) nanoparticles were reinforced in Ni-20Cr powder and deposited on boiler tube steel using a high-velocity oxy-fuel spraying process. The effect of YSZ reinforcement on microhardness, surface roughness and porosity were investi­ga­ted. The hardness was the highest for nanocomposite coating reinforced with 10 wt.% YSZ and hard­ness was found to increase with a decrease in porosity. The coating microstructure and elements were characterized using field emission scanning electron microscopy (FE-SEM) with an energy dispersive spectroscope (EDS). The constituents of the coating were identified using X-ray diffracto­meter. It was found that the composite coating with 10 wt.% YSZ reinforced nanocomposite coating has the highest microhardness, in the range of 1008-1055 hv. During the coating process, nano YSZ particles were dispersed in the gaps between the micrometric Ni-20Cr particles, providing a better coating matrix than conventional Ni-20Cr. The Ni-20Cr with 10 wt.% of YSZ nanoparticles showed better results in terms of mechanical and microstructural properties during the investigation.

Downloads

Download data is not yet available.

References

C. A. Duarte, E. Espejo, J. C. Martinez, Engineering Failure Analysis 79 (2017) 704-713. https://doi.org/10.1016/j.engfailanal.2017.05.032

Q. Ding, X.-F. Tang, Z.-G. Yang, Engineering Failure Analysis 73 (2017) 129-138. https://doi.org/10.1016/j.engfailanal.2016.12.011

M. Loghman-Estarki, R. S. Razavi, H. Edris, S. Bakhshi, M. Nejati, H. Jamali, Ceramics International 42(6) (2016) 7432-7439. https://doi.org/10.1016/j.ceramint.2016.01.147

Goyal, H. Singh, R. Bhatia, International Journal of Minerals, Metallurgy and Materials 26 (2019) 337-344. https://doi.org/10.1007/s12613-019-1742-8

V. Pal Singh, K. Goyal, R. Goyal. Australian Journal of Mechanical Engineering 17(2) (2019) 127-132. https://doi.org/10.1080/14484846.2017.1364834

S. Saladi, J. Menghani, S. Prakash, Transactions of the Indian Institute of Metals 67(5) (2014) 623-627. https://doi.org/10.1007/s12666-014-0383-x

V. P. Singh Sidhu, K. Goyal, R. Goyal, Advanced Engineering Forum 20 (2017) 1-9. https://doi.org/10.4028/www.scientific.net/AEF.20.1

P. Bengtsson, T. Johannesson, Journal of Thermal Spray Technology 4(3) (1995) 245-251. https://doi.org/10.1007/BF02646967

A. Singh, K. Goyal, R. Goyal, B. Krishan, Journal of Bio-and Tribo-Corrosion 7(1) (2021) 21. https://doi.org/10.1007/s40735-020-00461-9

C. J. Li, G. J. Yang, C. X. Li, Journal of Thermal Spray Technology 22(2) (2013) 192-206. https://doi.org/10.1007/s11666-012-9864-9

J. A. Gan, C. C. Berndt, International Materials Reviews 60(4) (2015) 195-244. https://doi.org/10.1179/1743280414Y.0000000048

K. Bobzin, F. Ernst, J. Zwick, T. Schlaefer, D. Cook, K. Nassenstein, A. Schwenk, Journal of Thermal Spray Technology 17(3) (2008) 344-351. https://doi.org/10.1007/s11666-008-9188-y

L. L. Shaw, D. Goberman, R. Ren, M. Gell, S. Jiang, Y. Wang, T. D. Xiao, P. R. Strutt, Surface and Coatings Technology 130(1) (2000) 1-8. https://doi.org/10.1016/S0257-8972(00)00673-3

D. Goberman, Y. H. Sohn, L. Shaw, E. Jordan, M. Gell, Acta Materialia 50(5) (2002) 1141-1152. https://doi.org/10.1016/S1359-6454(01)00414-1

M. Saremi, A. Afrasiabi, A. Kobayashi, Surface and Coatings Technology 202(14) (2008) 3233-3238. https://doi.org/10.1016/j.surfcoat.2007.11.029

S. Yugeswaran, C. Yoganand, A. Kobayashi, K. Paraskevopoulos, B. Subramanian, Journal of the Mechanical Behavior of Biomedical Materials 9 (2012) 22-33. https://doi.org/10.1016/j.jmbbm.2011.11.002

S Singh, K Goyal, R Goyal, Chemical and Materials Engineering 4(4) (2016) 57-64. https://doi.org/10.13189/cme.2016.040401

A. Kumar, V. Srivastava, N. K. Mishra, IOP Conference Series: Materials Science and Engineering 377 (2018) 012076. https://doi.org/10.1088/1757-899X/377/1/012076

M. Kumar, S. Kant, S. Kumar, Materials Research Express 6 (2019) 106427. https://doi.org/10.1088/2053-1591/ab3bd8

S. Kumar, M. Kumar, A. Handa, Materials at High Temperatures 37(6) (2020) 370-384. https://doi.org/10.1080/09603409.2020.1810922

W. Tillmann, D. Kokalj, D. Stangier, V. Schöppner, H. Malatyali, Sensors 19(15) (2019) 3414. https://doi.org/10.3390/s19153414

W. Zhang, C. Wang, Q. Song, H. Cui, X. Feng, C. Zhang, Metallurgical and Materials Transactions A 50(11) (2019) 5410-5420. https://doi.org/10.1007/s11661-019-05440-5

R. Kumar, R. Kumar, S. Kumar, International Journal of Science and Management Studies (IJSMS) 1(3) (2018) 1-6. https://doi.org/10.51386/25815946/ijsms-v1i3p101

K. Goyal, Tribology-Materials, Surfaces & Interfaces 12(2) (2018) 97-106. https://doi.org/10.1080/17515831.2018.1452369

K. Goyal, H. Singh, R. Bhatia, Advanced Engineering Forum 26 (2018) 53-66. https://doi.org/10.4028/www.scientific.net/AEF.26.53

K. Goyal, World Journal of Engineering 16(1) (2019) 64-70. https://doi.org/10.1108/WJE-08-2018-0262

A. Portinha, V. Teixeira, J. Carneiro, J. Martins, M. Costa, R. Vassen, D. Stoever, Surface and Coatings Technology 195(2-3) (2005) 245-251. https://doi.org/10.1016/j.surfcoat.2004.07.094

R. Kumar, D. Bhandari, K. Goyal, Journal of Electrochemical Science and Engineering 12(4) (2022) 651-666. https://doi.org/10.5599/jese.1190

S. V. Bhaskar, T. Rajmohan, K. Palanikumar, B. B. G. Kumar, Journal of the Institution of Engineers (India): Series D 97(1) (2016) 59-67. https://doi.org/10.1007/s40033-015-0074-8

P. R. Silva, V. O. Almeida, G. B. Machado, E. V. Benvenutti, T. M. H. Costa, M. R. Gallas, Langmuir 28(2) (2011) 1447-1452. https://doi.org/10.1021/la203056f

K. Goyal, H. Singh, R. Bhatia, International Journal of Minerals, Metallurgy and Materials 26 (2019) 337-344. https://doi.org/10.1007/s12613-019-1742-8

K. Balani, T. Zhang, A. Karakoti, W. Li, S. Seal, A. Agarwal, Acta Materialia 56(3) (2008) 571-579. https://doi.org/10.1016/j.actamat.2007.10.038

D.-S. Lim, D.-H. You, H.-J. Choi, S.-H. Lim, H. Jang, Wear 259(1-6) (2005) 539-544. https://doi.org/10.1016/j.wear.2005.02.031

K. Goyal, R. Goyal, Surface Engineering 36(11) (2020) 1200-1209. https://doi.org/10.1080/02670844.2019.1662645

K. Goyal, H. Singh, R. Bhatia, Journal of the Australian Ceramic Society 55 (2019) 315- 322. https://doi.org/10.1007/s41779-018-0237-9

Downloads

Published

16-08-2022

How to Cite

Singh, S., Goyal, K., & Bhatia, R. (2022). Effect of nano yttria-stabilized zirconia on properties of Ni-20Cr composite coatings: Original scientific paper. Journal of Electrochemical Science and Engineering, 12(5), 901–909. https://doi.org/10.5599/jese.1319

Issue

Section

Electrodeposition and coatings

Most read articles by the same author(s)