Impact of the final thermal sealing of combined zinc/cerium oxide protective coating primers formed on low carbon steel
Original scientific paper
DOI:
https://doi.org/10.5599/jese.1297Keywords:
Zn-galvanization, cerium oxide primer layers (CeOPL), thermal sealing, barrier properties, surface analysisAbstract
The final sealing possesses a proven beneficial effect on the protective properties of anodic oxide films on aluminum. In this sense, the present research is devoted to the evaluation of the impact of this procedure on the barrier ability of combined Zn/Ce oxide layers deposited on low carbon steel samples. For this purpose, four samples were submitted to galvanic zinc deposition, followed by spontaneous formation of cerium oxide primer layer (CeOPL). Afterwards, two of the samples underwent thermal sealing in boiling water in order to enhance their barrier ability. Its evaluation was performed by two electrochemical methods: electrochemical impedance spectroscopy (EIS) and potentiodynamic scanning (PDS) after 24 hours of exposure to a diluted model corrosive medium (MCM). Other instrumental methods were used in order to describe the effect of this final procedure on the color characteristics and hydrophobicity of the films. The results were collected from multiple tests, followed by statistical data treatment. In addition, the surfaces of the obtained films were submitted to direct observation by scanning electron microscopy (SEM), coupled with energy dispersion X-ray (EDX). Their composition was determined by means of X-ray Photoelectron Spectroscopy (XPS). The acquired data have revealed a detrimental effect of the final sealing in boiling water. It was expressed by the loss of the barrier properties of the Zn/CeOPL films, combined with additional decolorization and hydrophilization. Finally, the mechanism of this detrimental effect was determined by further SEM, EDX and XPS analyses.
Downloads
References
A. El Fazazi, M. Ouakki, M. Cherkaoui, Journal of Bio- and Tribo-Corrosion 7 (2021) 58. https://doi.org/10.1007/s40735-021-00482-y DOI: https://doi.org/10.1007/s40735-021-00482-y
G. Zhao, W. Zhang M. Zhao, International Journal of Electrochemical Science 17 (2022) 220134. https://doi.org/10.20964/2022.01.38 DOI: https://doi.org/10.20964/2022.01.38
N. Boshkova, N. Tabakova, G. Atanassova, N. Boshkov, Coatings 9 (2019) 487. https://doi.org/10.3390/coatings9080487 DOI: https://doi.org/10.3390/coatings9080487
M. Chotirach, P. Rattanawaleedirojn, Y. Boonyongmaneerat, R. Chanajaree, K. Schmid, M. Metzner, N. Rodthongkum, Materials Chemistry and Physics 277 (2022) 125567. https://doi.org/10.1016/j.matchemphys.2021.125567 DOI: https://doi.org/10.1016/j.matchemphys.2021.125567
F. Gao, J. Mu, Z. Bi, S. Wang, Z. Li, Progress in Organic Coatings 151 (2021) 106071. https://doi.org/10.1016/j.porgcoat.2020.106071 DOI: https://doi.org/10.1016/j.porgcoat.2020.106071
E. A. Alvarenga, J. G. Moreira, V. T. L. Buono, V. F. C. Lins, Materials and Corrosion 61 (2010) 421-427. https://doi.org/10.1002/maco.200905360 DOI: https://doi.org/10.1002/maco.200905360
A. Medjaldi, A. Himour, M. Bououdina, S. Ouchenane, A. Gharbi, Metallography, Micro-structure and Analysis 10 (2021) 208-218. https://doi.org/10.1007/s13632-021-00728-8 DOI: https://doi.org/10.1007/s13632-021-00728-8
P. S. Basak, IOSR Journal of Applied Chemistry 14 (2021) 10-15. https://doi.org/10.9790/5736-1409011015
K. Jyotheender, M. Kumar, C. Srivastava, Surface and Coatings Technology 423 (2021) 127594. https://doi.org/10.1016/j.surfcoat.2021.127594 DOI: https://doi.org/10.1016/j.surfcoat.2021.127594
K. Jyotheender, C. Srivastava, Microscopy and Microanalysis 27 (2021) 2498-2499. https://doi.org/10.1017/S1431927621008916 DOI: https://doi.org/10.1017/S1431927621008916
M. Ohba, T. Scarazzato, D. C. R. Espinosa, Z. Panossian, Electrochimica Acta 309 (2019) 86-103. https://doi.org/10.1016/j.electacta.2019.04.074 DOI: https://doi.org/10.1016/j.electacta.2019.04.074
L. Fuller, J. Martin, Y. Ma, S. King, S. Sen, Chemistry Select 6 (2021) 5426-5434. https://doi.org/10.1002/slct.202101193 DOI: https://doi.org/10.1002/slct.202101193
S. Kireev, A. Yangurazova, S. Kireeva, IOP Conference Series Materials Science and Engineering 862 (2020) 062024. https://doi.org/10.1088/1757-899X/862/6/062024 DOI: https://doi.org/10.1088/1757-899X/862/6/062024
J. Xu, S. S. Xin, P. H. Han, R. Y. Ma, M. C. Li, Materials and Corrosion 64 (2013) 619-624. https://doi.org/10.1002/maco.201206752 DOI: https://doi.org/10.1002/maco.201206752
C. Wang, F. Jiang, F. Wang, Corrosion Science 46 (2004) 75-89. https://doi.org/10.1016/S0010-938X(03)00135-5 DOI: https://doi.org/10.1016/S0010-938X(03)00135-5
M. R. Majdi, I. Danaee, S. S. Afghahi, Materials Research 20 (2017) 445-451. https://doi.org/10.1590/1980-5373-MR-2016-0661 DOI: https://doi.org/10.1590/1980-5373-mr-2016-0661
J. Creus, F. Brezault, C. Rebere, M. Gadouleau, Surface and Coatings Technology 200 (2006) 4636-4645. https://doi.org/10.1016/j.surfcoat.2005.04.027 DOI: https://doi.org/10.1016/j.surfcoat.2005.04.027
B. Ramezanzadeh, H. Vakili, R. Amini, Journal of Industrial and Engineering Chemistry 30 (2015) 225-233. https://doi.org/10.1016/j.jiec.2015.05.026 DOI: https://doi.org/10.1016/j.jiec.2015.05.026
H. Hasannejad, T. Shahrabi, M. Jafarian, Materials and Corrosion 64 (2013) 1104-1113. https://doi.org/10.1002/maco.201106484 DOI: https://doi.org/10.1002/maco.201106484
X. Jiang, R. Guo, S. Jiang, Journal of Magnesium and Alloys 4 (2016) 230-241. https://doi.org/10.1016/j.jma.2016.06.003 DOI: https://doi.org/10.1016/j.jma.2016.06.003
N. Boshkov, Surface and Coatings Technology 172 (2003) 217-226. https://doi.org/10.1016/S0257-8972(03)00463-8 DOI: https://doi.org/10.1016/S0257-8972(03)00463-8
D. S. Rodríguez, S. Kozhukharov, M. Machkova, V. Kozhukharov, Bulgarian Chemical Communications 45-A (2013) 24-32. http://www.bcc.bas.bg/bcc_volumes/Volume_45_Special_A_2013/BCC-45-SE-A-24-32.pdf.
S. Kozhukharov, J. A. P. Ayuso, D. S. Rodríguez, O. F. Acuña, M. Machkova, V. Kozhukharov, Journal of Chemical Technology and Metallurgy 48 (2013) 296-307. https://dl.uctm.edu/journal/node/j2013-3/11-Stefan_Kojukharov-296-307.pdf
S. V. Kozhukharov, Ch. A. Girginov, Classical and Modern Methods for Corrosion Impact Rate Determination for Aluminium and Strengthened Aircraft Alloys. Fundamentals and Practical Applications, in Phenomena and Theories in Corrosion Science. Methods of Prevention, A. Gergely Ed., NOVA Sci. Publ., New York, USA, 2019, p. 3-150 ISBN 978-153-615253-1.
S. Kozhukharov, Ch. Girginov, D. Kiradzhiyska, A. Tsanev, G. Avdeev, Journal of Electroche-mical Science and Engineering 10 (2020) 317-334. https://doi.org/10.5599/jese.820 DOI: https://doi.org/10.5599/jese.820
M. Fairchild, Color Appearance Models, in Color Appearance Models, John Wiley and Sons, 2019, p. 199-212. https://doi.org/10.1002/9781118653128 DOI: https://doi.org/10.1002/9781118653128
E. A. Matter, S. Kozhukharov, M. Machkova, V. Kozhukharov, Journal of Chemical Technology and Metallurgy 50 (2015) 52-64. https://dl.uctm.edu/journal/node/j2015-1/8_Stefan_Kojuharov_52-64.pdf
K. Ignatova, S. Kozhukharov, G. Avdeev, I. Piroeva, Bulgarian Chemical Communications 50-A (2018) 61-69. http://www.bcc.bas.bg/bcc_volumes/Volume_50_Special_A_2018/BCC-50-A-2018-61-69-Ignatova.pdf
P. Atanasova, S. Kozhukharov, M. Milanes, Annual Proceedings of the University of Rousse 54 (2015) 42-46. http://conf.uni-ruse.bg/bg/docs/cp15/10.1/10.1-8.pdf
F. Yu, W. F. Li, X. P. Chen, G. G. Zhang, Materials Research Innovations 19 (2015) S2-28-S2-34. https://doi.org/10.1179/1432891715Z.0000000001310 DOI: https://doi.org/10.1179/1432891715Z.0000000001310
A. Conde, M. A. Arenas, A. de Frutos, J. de Damborenea, Electrochimica Acta 53 (2008) 7760-7768. https://doi.org/10.1016/j.electacta.2008.05.039 DOI: https://doi.org/10.1016/j.electacta.2008.05.039
W. G. Fahrenholtz, M. J. O'Keefe, H. Zhou, J. T. Grant, Surface and Coatings Technology 155 (2002) 208-213. https://doi.org/10.1016/S0257-8972(02)00062-2 DOI: https://doi.org/10.1016/S0257-8972(02)00062-2
D. K. Heller, W. G. Fahrenholtz, M. J. O’Keefe, Corrosion Science 52 (2010) 360-368. https://doi.org/10.1016/j.corsci.2009.09.023 DOI: https://doi.org/10.1016/j.corsci.2009.09.023
G. Tsaneva, V. Kozhukharov, S. Kozhukharov, M. Ivanova, J. Gerwann, M. Schem, T. Schmidt, Journal of the University of Chemical Technology and Metallurgy 43 (2008) 231-238. https://dl.uctm.edu/journal/node/j2008-2/9_Kojukharov_231.pdf
S. V. Kozhukharov, Advanced Multifunctional Corrosion Protective Coating Systems for Light-Weight Aircraft Alloys - Actual Trends and Challenges, in Thin Film Processes - Artifacts on Surface Phenomena and Technological Facets, J. Thirumalai Ed., IntechOpen, 2017, p. 179-210. https://doi.org/10.5772/64990 DOI: https://doi.org/10.5772/67237
A. Pardo, S. Feliú Jr., M.C. Merino, R. Arrabal, E. Matykina, Applied Surface Science 254 (2007) 586-595. https://doi.org/10.1016/j.apsusc.2007.06.036 DOI: https://doi.org/10.1016/j.apsusc.2007.06.036
E. Paparazzo, Journal of Physics: Condensed Matter 30 (2018) 343003. https://doi.org/10.1088/1361-648X/aad248 DOI: https://doi.org/10.1088/1361-648X/aad248
C. Barth, C. Laffon, R. Olbrich, A. Ranguis, Ph. Parent, M. Reichling, Scientific Reports 6 (2016) 21165. https://doi.org/10.1038/srep21165 DOI: https://doi.org/10.1038/srep21165
F. Solís-Pomar, E. Martínez-Guerra, M. Meléndrez-Castro, E. G. Pérez-Tijerina, Journal of Na¬no Research 14 (2011) 145-154. https://doi.org/10.4028/www.scientific.net/jnanor.14.145 DOI: https://doi.org/10.4028/www.scientific.net/JNanoR.14.145
S. J. An, J. Li, C. Daniel, D. L. Wood III, Journal of The Electrochemical Society 166 (2019) A1121-A1126. https://doi.org/10.1149/2.0591906jes DOI: https://doi.org/10.1149/2.0591906jes
R. Al-Gaashani, S. Radiman, A. R. Daud, N. Tabet, Y. Al-Douri, Ceramics International 39 (2013) 2283-2292. https://doi.org/10.1016/j.ceramint.2012.08.075 DOI: https://doi.org/10.1016/j.ceramint.2012.08.075
H. Ma, Y. Tan, Z. Liu, J. Wei, R. Xiong, New Journal of Chemistry 45 (2021) 13860-13868. https://doi.org/10.1039/D1NJ00973G DOI: https://doi.org/10.1039/D1NJ00973G
A. Furlan, J. Lu, L. Hultman, U. Jansson, M. Magnuson, Journal of Physics: Condensed Matter 26 (2014) 415501. https://doi.org/10.1088/0953-8984/26/41/415501 DOI: https://doi.org/10.1088/0953-8984/26/41/415501
V. Shutthanandan, M. Nandasiri, J. Zheng, M. H. Engelhard, W. Xu, S. Thevuthasan, V. Murugesan, Journal of Electron Spectroscopy and Related Phenomena 231 (2019) 2-10. https://doi.org/10.1016/j.elspec.2018.05.005 DOI: https://doi.org/10.1016/j.elspec.2018.05.005
X. Chen, X. Wang, D. Fang, Fullerenes, Nanotubes and Carbon Nanostructures 28 (2020) 1048-1058. https://doi.org/10.1080/1536383X.2020.1794851 DOI: https://doi.org/10.1080/1536383X.2020.1794851
F. Brau, S. Thouvenel-Romans, O. Steinbock, S. Cardoso, J. Cartwright, Soft Matter 15 (2019) 803-812. https://doi.org/10.1039/C8SM01928B DOI: https://doi.org/10.1039/C8SM01928B
V. F. C. Lins, R. M. V. Paranhos, E. A. Alvarenga, Journal of Materials Science 42 (2007) 5094-5104. https://doi.org/10.1007/s10853-006-0554-1 DOI: https://doi.org/10.1007/s10853-006-0554-1
D. Spanoudaki, E. Pavlidou, D. Sazou, ChemSystemsChem 3 (2021) e2000054. https://doi.org/10.1002/syst.202000054 DOI: https://doi.org/10.1002/syst.202000054
K. Aramaki, Corrosion Science 43 (2001) 1573-1588. https://doi.org/10.1016/S0010-938X(00)00144-X DOI: https://doi.org/10.1016/S0010-938X(00)00144-X
F. H. Scholes, C. Soste, A. E. Hughes, S. G. Hardin, P. R. Curtis, Applied Surface Science 253 (2006) 1770-1780. https://doi.org/10.1016/j.apsusc.2006.03.010 DOI: https://doi.org/10.1016/j.apsusc.2006.03.010
Downloads
Published
Issue
Section
License
Copyright (c) 2022 Journal of Electrochemical Science and Engineering

This work is licensed under a Creative Commons Attribution 4.0 International License.


